Method of assembling a switch and terminal assembly to an end frame for a dynamoelectric machine

ABSTRACT

A method of assembling a switch and terminal assembly to an end frame for a dynamoelectric machine. In this method, at least one of the assembly and the end frame is moved, and at least a part of deformable portions on hanger brackets of the assembly are sheared against surfaces on the end frame at the intersection of the surfaces with one of the opposite faces of the end frame, respectively. The remaining parts of the deformable portions on the hanger brackets are respectively passed into releasable gripping engagement with the one opposite face of the end frame, and thereby a wall in a casing of the assembly associated with the brackets is maintained against the other of the opposite faces of the end frame.

CROSS-REFERENCE TO RELATED APPLICATIONS

This is related to the commonly assigned Robert W. White applicationSer. No. 402,320 filed July 27, 1982 entitled "Dynamoelectric Machine"(now U.S. Pat. No. 4,473,764 issued Sept. 25, 1984) and also thecommonly assigned James L. King application Ser. No. 496,552 filed May20, 1983 concurrently herewith entitled "Method Of Assembling ADynamoelectric Machine", and each of these aforementioned applicationsis incorporated by reference herein.

FIELD OF THE INVENTION

This invention relates in general to electrical apparatus and inparticular to a method of assembling a switch and terminal assembly to adynamoelectric machine.

BACKGROUND OF THE INVENTION

In the past, various different types of switching arrangements have beenassociated with dynamoelectric machines, such as an electric motor, forcontrolling at least the winding circuitry of such motors. In someinstances auxiliary circuits were connected through the aforementionedpast switching arrangements and also controlled thereby. Some of thesepast switching arrangements are illustrated in the following listedpatents: U.S. Pat. No. 3,313,905 issued to W. S. Zagorski; U.S. Pat. No.3,381,197 issued to J. L. Waters et al.; U.S. Pat. No. 4,095,073 issuedto J. P. Frank; and U.S. Pat. No. 4,054,767 issued to W. K. Anderson etal. All of the switch and terminal assemblies in the past switchingarrangements in the above listed patents were mounted by at least onescrew to an exterior face of one of the end frames of an electric motor,and the above listed U.S. Pat. Nos. 4,054,767 and 4,095,073 eachillustrate a grounding connection scheme for the electric motorutilizing both a part of the switch and terminal assembly and the screwmounting it to the exterior face of the end frame of the electric motor.Further, the switch means of the switch and terminal assemblies in theabove listed patents were operated by a lever arrangement pivoted on apart of the end frame of the electric motor, and such lever arrangementwas engaged with a force transmitting face on a push collar of acentrifugal mechanism so as to be pivotally actuated thereby when theelectric motor attained a preselected speed.

Other types of past switching arrangements for controlling the windingcircuitry of an electic motor were mounted internally thereof onterminal boards or the like, as shown in U.S. Pat. No. 2,305,093 issuedto J. Leflar et al. and in U.S. Pat. No. 3,157,762 issued to R. E.Seely. Still other types of such past switching arrangements utilizedswitch and terminal assemblies which were totally enclosed and mountedinteriorly of the electric motor, as illustrated in U.S. Pat. No.2,603,732 issued to M. B. Hinman, U.S. Pat. No. 3,209,093 issued to W.F. Simpson, and U.S. Pat. No. 4,240,001 issued to E. F. Hildebrandt etal.

In at least some of the past switching arrangements, means were providedto effect operation of the switch in the switch and terminal assemblydirectly from a peripheral or outer radial surface on the push collar ofthe centrifugal mechanism generally as the electric motor attained apreselected speed; however, at least one of the disadvantageous orundesirable features of this type of switching arrangement is believedto be that the eccentricity of the push collar might adversely affectthe operation of the switch of the switch and terminal assembly.

OBJECTS OF THE INVENTION

Among the several objects of the present invention may be noted theprovision of an improved method of assembling a switch and terminalassembly to a dynamoelectric machine which overcomes at least some ofthe disadvantageous or undesirable features discussed hereinabove, aswell as others, with respect to the prior art; the provision of suchimproved method in which the mounting arrangement of the switch andterminal assembly to an end frame of the dynamoelectric machine not onlyenhances mounting stability but also compensates for warpage which mayoccur in such end frame; the provision of such improved method in whichdeformable sections on a casing for the switch and terminal assembly areat least deformed to achieve a stable releasable gripping engagement ofthe switch and terminal assembly with the end frame of thedynamoelectric machine to which it is mounted; the provision of suchimproved method in which terminals adapted for interconnection withleads of a winding means on a stator of the dynamoelectric machine haveone electrical connector section extending toward the stator and with atleast some of such terminals having another electrical connector sectionarranged in planar and angular relation with the one electricalconnector section; the provision of such improved method in which aground terminal on the switch and terminal assembly has a ground straparranged in ground connection engagement between the casing of theswitch and terminal assembly and a structural component of thedynamoelectric machine to which the switch and terminal assembly ismounted; and the provision of such improved method in which thecomponents thereof are of a simple design, easily assembled andeconomically manufactured. These as well as other objects andadvantageous features of the present invention will be in part apparentand in part pointed out hereinafter.

In general, a method is provided in one form of the invention forassembling a switch and terminal assembly to an end frame for adynamoelectric machine with the end frame being formed of an electricalconductive material and including a pair of opposite faces and a set ofsurface means on the end frame intersecting between the opposite facesthereof. The switch and terminal assembly has a casing with a pluralityof wall means defining at least one switch means accommodating chamberwithin the casing. A plurality of terminals are associated with thecasing with some of the terminals being switch terminals supportingswitch means elements within the at least one switch meas accommodatingchamber, respectively. A set of means on the casing extend beyond one ofthe wall means thereof for mounting the casing to the end frame and havea set of deformable sections, respectively. In this method, one of theone wall means of the casing is associated at least adjacent one of theopposite faces of the end frame. The mounting means on the casing aredisposed so as to extend at least in part across the opposite faces ofthe end frame, and the deformable sections on the mounting means areabutted with the surface means at least generally adjacent theintersection thereof with the other of the opposite faces of the endframe. The mounting means are moved toward assembly positions thereof onthe end frame, and the deformable sections are at least deformed againstthe surface means of the end frame at least generally as the mountingmeans are moved toward the assembly positions thereof, respectively. Theat least deformed deformable sections on the mounting means are passedpast the surface means of the end frame into releasable grippingengagement with the other opposite face thereof with the one wall meanson the casing being associated at least adjacent the one opposite faceof the end frame.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a partial sectional view illustrating a dynamoelectric machinewith a switch and terminal assembly mounted to an end frame of thedynamoelectric machine;

FIG. 2 is a greatly enlarged plan view of the switch and terminalassembly illustrated in FIG. 1 with one of the casing members removed toshow the internal components of the switch and terminal assembly;

FIGS. 3, 4 and 5 are sectional views taken along lines 3--3, 4--4 and5--5 in FIG. 2, respectively;

FIGS. 6 and 7 are partial side elevational views illustrating theconfigurations of the electrical connector sections of other terminalsof the switch and terminal assembly as compared with that of theterminal illustrated in FIG. 3, respectively;

FIG. 8 is a top elevational view of the switch and terminal assembly ofFIG. 2;

FIG. 9 is a rear elevational view of the switch and terminal assembly ofFIG. 2;

FIG. 10 is a partial right end elevational view of the end frame for thedynamoelectric machine of FIG. 1 showing the switch and terminalassembly disassociated therefrom and illustraing principles which may bepracticed in a method of assembling a switch and terminal assembly tothe end frame of the dynamoelectric machine in one form of theinvention;

FIGS. 11, 12 and 13 are enlarged partial views taken from FIG. 10further illustrating the method of assembling the switch and terminalassembly to the end frame for the dynamoelectric machine, respectively;

FIG. 14 is a sectional view taken along line 14--14 of FIG. 13;

FIG. 15 is an exemplary schematic wiring diagram of the dynamoelectricmachine and the switch and terminal assembly illustrating the connectionthereof with a power source;

FIG. 16 is a top elevational view of an alternative switch and terminalassembly and illustrates principles which may be practiced in analternative method of assembling such switch and terminal assembly to analternative end frame for the dynamoelectric machine also in one form ofthe invention;

FIG. 16A shows a part of a ground strap for the alternative switch andterminal assembly abutted between a wall thereof and one opposite faceof the alternative end frame also in one form of the invention;

FIG. 17 is a partial right end elevational view of the alternative endframe for the dynamoelectric machine showing the alternative switch andterminal assembly disassociated therefrom; and

FIGS. 18-20 are enlarged partial views taken from FIG. 17 furtherillustrating the method of assembling the alternative switch andterminal assembly to the alternative end frame for the dynamoelectricmachine.

Corresponding reference characters indicate corresponding partsthroughout the several views of the drawings.

The exemplifications set out herein illustrate the preferred embodimentsof the invention in one form thereof, and such exemplifications are notbe be construed as limiting in any manner the scope of the invention orthe scope of the disclosure thereof.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

With reference to the drawings in general, there is illustrated in oneform of the invention a method of assembling a switch and terminalassembly 21 to an end frame 22 for a dynamoelectric machine 23 (FIGS. 1and 10-14). End frame 22 is formed of an electrically conductivematerial, such as sheet steel or the like for instance, and the endframe has a pair of opposite faces 27, 29 with a peripheral edge 31intersecting therebetween (FIGS. 1 and 11-13). Switch and terminalassembly 21 has a casing 33 with a plurality of walls or wall means,indicated generally at 35, defining chamber means 37 within the casing(FIGS. 2-7). A plurality of terminals 39a-39i are associated with casing33 with some of the terminals, such as for instance terminals 39a, 39d,39e, 39f, 39h, being switch terminals supporting switch means or switchelements (as discussed in greater detail hereinafter) within chambermeans 37, respectively (FIGS. 2-6 and 8). A set of means, such asmounting or hanger brackets 41, 43 or the like for instance, on casing33 extend beyond one of the walls 35a thereof for mounting the casing onend frame 22 of dynamoelectric machine 23, and mounting means orbrackets 41, 43 have a set of deformable sections or portions 45, 47,respectively (FIG. 10). Terminal 39i comprises a ground terminal havinga ground strap 51 extending therefrom into overlaying or abuttingrelation with casing wall 35a (FIGS. 9-14). In practicing this method,wall 35a of casing 33 is associated at least adjacent opposite face 27of end frame 22, and ground strap 51 is interposed between wall 35a ofthe casing and opposite face 27 of the end frame (FIGS. 1 and 11-14).Brackets 41, 43 on casing 33 are disposed at least in part acrossperipheral edge 31 of end frame 22, and deformable sections 45, 47 onthe brackets are engaged or abutted with the peripheral edge at leastgenerally adjacent the intersection thereof with opposte face 29 of theend frame, respectively (FIG. 9). While peripheral edge 31 defines a setof surfaces or surface means 49, 50 for engagement with deformablesections 45, 47 of casing brackets 41, 43, it is contemplated that suchsurfaces 49, 50 may be arranged on the end frame between opposite faces27, 29 thereof other than on the peripheral edge of the end frame withinthe scope of the invention so as to meet at least some of the objectsthereof. Brackets 41, 43 are moved toward seated or assembly positionsthereof on end frame 22, and deformable sections 45, 47 are at leastdeformed against surface means 49, 50 of the end frame at leastgenerally as the brackets are moved toward the seated or assemblypositions thereof, respectively (FIG. 10). The at least deformeddeformable sections 45, 47 on brackets 41, 43 are then passed pastsurface means 49, 50 of end frame 22 into releasable gripping engagementwith opposite face 29 of the end frame with wall 35a of casing 33arranged at least adjacent opposite face 27 of the end frame, and thebrackets are disposed in the assembly positions thereof on the end framethereby to at least assist in retaining ground strap 51 interposedbetween wall 35a of casing 33 and opposite face 27 of the end frame,respectively (FIG. 13).

More particularly and with specific reference to FIGS. 1 and 10,dynamoelectric machine 23 has a stator or core 53 which is arranged inspaced apart relation with end frame 22, and a rotatable assembly 55 ofthe dynamoelectric machine extends at least in part through the core andthe end frame. As best seen in FIG. 10, a pair of slots or grooves 57,59 are provided in end frame 22 intersecting with opposite faces 27, 29and peripheral edge 31 thereof, respectively, and an opening or aperture61 extends through the end frame intersecting with the opposite facesthereof and being spaced from the peripheral edge so as to be arrangedgenerally between the slots.

Switch and terminal assembly 21 has another opening or aperture 63extending through casing 33 so as to intersect with wall 35a and anotherof the walls 35b of the casing generally opposite wall 35a thereof, andopening 63 is isolated from chamber means 37 within the casing, as bestseen in FIGS. 13 and 14. While opening 63 is disclosed as extendingthrough casing 33, it is contemplated that the opening may extend onlyin part therethrough so as to intersect only with wall 35a of the casingwithin the scope of the invention so as to meet at least some of theobjects thereof. Terminals 39a-39i are disposed along another of thewalls 35c of casing 33 with wall 35c being interposed between oppositewalls 35a, 35b of the casing, as best seen in FIG. 8, and anotheropening or aperture 65 is provided through ground strap 51 of the groundterminal so as to be arranged generally in alignment with opening 63through the casing when switch and terminal assembly 21 is mounted in itassembly position to end frame 22, as best seen in FIG. 13. A generallyannular flange 67 is integrally provided on ground strap 51 aboutopening 65 therethrough, and the ground strap flange protrudes intoopening 63 in casing 33 so as to extend generally thereabout. A pair ofswitch means actuating arms 69, 71 are pivotally arranged in casing 33and extend exteriorly thereof through another of the walls 35d of thecasing with wall 35d being arranged generally opposite wall 35c andinterposed between opposite walls 35a, 35b of the casing, as best seenin FIGS. 3, 4 and 14. Brackets 41, 43 comprise a pair of generallyL-shaped flanges 73, 75 extending generally beyond wall 35a of casing 33and having a pair of free end portions 77, 79 arranged so as to extendgenerally in parallel spaced apart relation with wall 35a of the casing,as best seen in FIG. 8. Deformable or shearable sections 45, 47 areprovided on free end portions 77, 79 of flanges 73, 75 and extend in adirection away from the free end portions generally toward wall 35a ofcasing 33.

When switch and terminal assembly 21 is assembled or mounted to endframe 22, casing 33 is placed or inserted at least in part betweenopposite end face 27 of the end frame 22 and core 53 of dynamoelectricmachine 23, and actuating arms 69, 71 which extend from wall 35a of thecasing are disposed or otherwise positioned on opposite side portions ofrotatable assembly 55 of the dynamoelectric machine, as best seen inFIGS. 1 and 10. Of course, actuating arms 69, 71 of switch and terminalassembly 21 are arranged for driven engagement with a centrifugalmechanism 72 of rotatable assembly 55 when the switch and terminalassembly is disposed in its assembly or mounted position ondynamoelectric machine 23, as discussed in greater detail hereinafter.Upon the placement of switch and terminal assembly 21 between oppositeface 27 of end frame 22 and core 53, as best seen in FIG. 1, wall 35a oncasing 33 is positioned at least generally adjacent opposite face 27 ofthe end frame with ground strap 51 of ground terminal 49 interposedbetween casing wall 35a and opposite face 27 of the end frame, asillustrated in FIG. 11. Thus, ground strap 51 is disposed in abutment orground connection with opposite face 27 of end frame 25. At leastgenerally simultaneously with the association of casing wall 35a andground strap 51 with opposite face 27 of end frame 22, as discussedabove, flanges 73, 75 of brackets 41, 43 on casing 33 are aligned withslots 57, 59 in end frame 22, as best seen in FIG. 10. Deformablesections 45, 47 on free end portions 77, 79 of flanges 73, 75 areengaged or abutted against surface means 49, 50 of the end frame atleast adjacent the intersection thereof with opposite face 29 of the endframe; however, while the association of brackets 41, 43 with end frame22 are identical, only the association of bracket 43 with the end frameis shown in FIGS. 11-13 for the sake of drawing simplicity. An assemblyforce, as indicated by the force arrow F in FIG. 12, may then be appliedonto switch and terminal assembly 21 in a direction generallyperpendicular to peripheral edge 31 of end frame 22, and in response tothe application of assembly force F on the switch and terminal assembly,flanges 73, 75 on casing 33 are moved into slots 57, 59 in the end frametoward the seated or assembly positions thereof, respectively. Duringthis movement of casing flanges 73, 75 into slots 57, 59 in end frame22, at least a portion of deformable sections 45, 47 are sheared orotherwise displaced therefrom against surface means 49, 50 generally atthe intersection thereof with opposite face 29 of the end frame,respectively; however, while shearing of the deformable section isdisclosed herein, it is contemplated that such deformable section may beonly deformed when so forced into engagement with the surface means ofthe end frame within the scope of the invention so as to meet at leastsome of the objects thereof. Upon the shearing of a portion ofdeformable sections 45, 57 therefrom, as discussed above, the remainingportions of the deformable sections on free end portions 77, 79 ofcasing flanges 73, 75 are passed into releasable gripping engagementwith opposite face 29 on end frame 22 generally adjacent slots, 57, 59thereof, and the flanges are disposed in the assembly positions thereofwithin the slots in the end frame, respectively, as best seen in FIG.13. It may be noted that in the assembly positions thereof, casingflanges 73, 75 may be engaged with the bottoms of slots 57, 59 in endframe 22 or may be spaced adjacent the bottoms of the slots within thescope of the invention so as to meet at least some of the objectsthereof. Upon the above discussed movement of flanges 73, 75 to theassembled positions thereof in slots 57, 59 of end frame 22, openings63, 65 in casing 33 and ground strap 51 are generally aligned withopening 61 through end frame 22, as best seen in FIG. 13. While endframe 22 is provided with slots 57, 59 to receive casing flanges 73, 75,as discussed above, it is contemplated that free end portions 77, 79 ofhanger brackets 41, 43 may be angularly repositioned, i.e., to extenddownwardly instead of outwardly from the casing flanges (as seen in FIG.8) wherein the casing flanges would extend over peripheral edge 31 ofthe end frame thereby to eliminate the need for such slots within thescope of the invention so as to meet at least some of the objectsthereof. To complete the description of the assembling method, ametallic ground device, such as a self-tapping machine screw 81 or thelike for instance, is extended into the aligned openings 61, 63, 65 intoground circuit relation with both ground strap 51 and opposite face 29of end frame 22 and into releasable displacement preventing engagementwith the casing within at least a part of opening 63 therein, as bestseen in FIGS. 13 and 14.

While ground strap 51 is abutted in ground connection against oppositeface 27 of end frame 22, as previously mentioned, the threadingengagement of ground device or self-tapping screw 81 with casing 33 whena head 83 of the screw is engaged with opposite face 29 of the end frameis effective to urge casing wall 35a toward the ground strap thereby toenhance its ground connection with opposite face 27 of the end frame.Further, upon the entry of screw 81 into opening 65 of ground strap 51,the screw self-taps into threaded engagement with annular flange 67 ofthe ground strap extending about its opening thereby to ensure theground connection between the ground strap and the end frame, as bestseen in FIG. 14. Of course, while annular flange 67 is disclosed forthreaded engagement with screw 81, as discussed above, it iscontemplated that such annualar flange may be omitted from the groundstrap with the screw merely threading into an opening provided throughthe ground strap within the scope of the invention so as to meet atleast some of the objects thereof. In addition to the foregoing, thereis always the possibility that undesirable warpage of end frame 22 mayoccur due to improper handling techniques and thermal shrinkage and/orexpansion of the metallic material from which the end frame is formed;however, the releasable gripping engagement of deformable sections 45,47 of casing brackets 41, 43 with the end frame and the releasablegripping engagement of screw 81 with the end frame and casing 33provides a stable three point mounting arrangement of switch andterminal assembly 21 to the end frame which is believed to compensate atleast in part for warpage which may be present in the end frame. Forconvenience of disclosure and for the sake of drawing simplicity, switchand terminal assembly 21 has been described as being mounted to endframe 22 when it is assembled to dynamoelectric machine 23; however, itis contemplated that the switch and terminal assembly may be mounted tothe end frame while it is disassociated from the dynamoelectric machinewithin the scope of the invention so as to meet at least some of theobjects thereof.

With reference again in general to the drawings and recapitulating atleast in part with respect to the foregoing, switch and terminalassembly 21 is provided with casing 33, and terminal plurality 39a-39iis associated with the casing with terminals 39a, 39d, 39e, 39f and 39hdefining switch or switch means terminals extending both exteriorly andinteriorly of the casing, respectively (FIGS. 2-4 and 8). A pair ofswitch means 85, 87 are associated with switch terminals 39a, 39d and39c, 39f, 39h interiorly of casing 33 and are operable generally forswitching between a pair of switching modes, respectively (FIGS. 2-5). Apair of actuating means, such as actuating arms 69, 71 or the like forinstance, are pivotally or rockably movable in casing 33 and operablegenerally for effecting the operation of switch means 85, 87 between theswitching modes thereof, and the actuating means or arms include a pairof means, such as extensions 89, 91 or the like for instance, extendingexteriorly of the casing for receiving an applied force to effect thepivotal movement of the actuating arms and the operation thereby of theswitch means, respectively (FIGS. 2-4 and 10).

More particularly and with specific reference to FIGS. 2-10, terminals39a-39i define a plurality of sets of terminals indicated generally at97, 99, 101 in FIG. 8, and the terminals in the sets thereof are mountedor captured in casing 33 so as to be disposed generally in row formationalong wall 35c thereof, as discussed in greater detail hereinafter.Terminals 39b, 39c, 39f, 39g in terminal set 97 include a pair ofelectrical connector sections 103, 105 arranged generally in planar andangular relation with dissimilar configurations and extending in the rowformation with each other exteriorly of casing 33, respectively, withelectrical connector section 105 being adapted to be crimpable. Thedissimilar configurations of electrical connector sections 103, 105 ofterminals 39b, 39c, 39f, 39g are best seen in FIGS. 3 and 4 on terminals39f, 39c illustrated therein, respectively. Electrical connectorsections 103 on the terminals in terminal set 97 extend in the rowformation thereof only beyond wall 35c of casing 33, and electricalconnector sections 105 of the terminals in terminal set 97 extend in therow formation thereof beyond both wall 35b and wall 35c of the casing,respectively. Terminals 39d, 39h, 39i in terminal set 99 have only oneelectrical connector section 107 with a configuration similar to that ofelectrical connector sections 103 on the terminals in terminal set 97and arranged so as to extend in the row formation therewith only beyondwall 35c of casing 33. The configuration of electrical connectionsection 107 of terminals 39d, 39h, 39i in terminal set 99 is best seenin FIG. 7. Terminals 39a, 39e in terminal set 101 also have only oneelectrical connector section 109, as illustrated in FIG. 6, with aconfiguration similar to that of electrical connector sections 105 onthe terminals in terminal set 97 and arranged so as to extend in the rowformation therewith beyond both wall 35b and wall 35c of casing 33. Inthe light of the foregoing it may be noted that similar electricalconnector sections 105, 109 in terminal sets 97, 101 are arranged toextend in row formation beyond walls 35b, 35c of casing 33 so as to bepredisposed for ease of connection with winding circuitry of core 53 indynamoelectric machine 23 when switch and terminal assembly 21 isassembled thereto, as discussed in greater detail hereinafter. Also,similar electrical connector sections 103, 107 in terminal sets 97, 99are angularly disposed with respect to electrical connector sections105, 109 and are arranged to extend in row formation beyond only wall35c of casing 33 for ease of receiving a multiple connection assemblywhen dynamoelectric machine 23 is connected in circuit relation throughswitch and terminal assembly 21 across a power source, as discussed ingreater detail hereinafter. While a certain number of terminals havebeen specified and disclosed herein in terminal sets 97, 99, 101, it iscontemplated that a greater or lesser number of such terminals may beemployed in any one of such terminal sets within the scope of theinvention so as to meet at least some of the objects thereof. Forinstance, one of the terminals sets may include only one terminal.Further, it is also contemplated that terminals having electricalconnector sections with configurations different than those disclosedherein may be utilized within the scope of the invention so as to meetat least some of the objects thereof. It may also be noted thatterminals 39b, 39c, 39g are dummy terminals which may be provided forthe ease of making connection through switch and terminal assembly 21.

Casing 33 generally comprises a pair of casing members 111, 113 formedof any suitable dielectric material and which are adapted to be securedtogether by suitable means, such as rivets or eyelets 115 or the likefor instance. While casing members 111, 113 are shown herein as beingmating sections or generally half-sections, it is contemplated that thecasing members may have other forms and may be either fixedly securedtogether or releasably secured together by means other than thosedisclosed herein within the scope of the invention so as to meet atleast some of the objects thereof. When casing members 111, 113 aresecured together or joined in assembly relation, switch meansaccommodating chamber 37 is defined within wall plurality 35 of casing33. Means, such as for instance a hub portion 115 or the like, isintegrally provided on casing wall 35a extending toward abutment withwall 35b for defining opening 63 though casing 33 intersecting withopposite walls 35`a, 35b thereof and isolative from chamber 37, as bestseen in FIG. 13. While chamber 37 is illustrated herein as a pair ofseparate cavities within casing 33, it is contemplated that suchcavities may be interconnected or communicated with each other so as todefine a unitary chamber within the scope of the invention so as to meetat least some of the objects thereof.

Casing 33 has a plurality of terminal slots or openings 119a-119idisposed or extending in spaced apart relation and generally aligned inrow formation along wall 35c of the casing so as to intersect therewith,as best seen in FIG. 2, and terminal slots 119a, 119d, 119e, 119f, 119hextend through casing wall 35c intersecting with chamber 37. A pluralityof notches or recesses 121 are provided in casing wall 35a intersectingwith terminal slots 119a-119h generally adjacent the intersection ofwalls 35a, 35c, respectively, as best seen in FIGS. 3 and 4. Thus, withterminals 39a-39h disposed or captured in terminal slots 119a-119h incasing wall 35c, a plurality of fingers or extensions 123 on suchterminals are received in notches 121 thereby to maintain such terminalsagainst displacement from such terminal slots, respectively. Whilenotches 121 intersect with terminal slots 119a-119h and extensions 123on terminals 39a-39 h are received in the notches, as discussed above,only intersecting notches 121 and terminal slots 119i, 119f withextensions 123 of terminals 39c, 39f received therein are illustrated inFIGS. 3 and 4 for the sake of drawing simplicity. Ground terminal notch119i extends through both walls 35a, 35c of the casing so that groundterminal 39i may be removably associated therewith until switch andterminal assembly 21 is mounted by ground screw 81 to end frame 22 ofdynamoelectric machine 23 with ground strap 51 interposed between casingwall 35 and opposite face 27 of the end frame, as previously discussed.

Switch terminals 39a, 39d, 39e, 39f, 39h extend through terminal slots119a, 119d, 119e, 119f, 119h in casing wall 35c and have integral switchor switch means supporting sections 125 disposed within chamber 37 inpositioning engagement with casing 33, respectively, as best seen inFIGS. 2 and 5. Supporting sections 125 of terminals 39a and 39h withinchamber 37 respectively support switch means 85, 87 which, previouslymentioned, are adapted for movement between switching modes or switchingpositions. As best seen in FIG. 5, switch means 85 includes a movableresilient switch element 127 pivotally secured to supporting section 125of terminal 39a, and a contact 129 adjacent the free end of the switchelement is urged toward a switching position making with a stationaryswitch element or contact 131 on supporting section 125 of terminal 39d.Switch means 87 includes a movable resilient switch element 133pivotally secured to supporting section 125 of terminal 39h, and adouble contact 135 adjacent the free end of the switch element is urgedtoward a switching position making with a stationary switch element orcontact 137 on supporting section 125 of terminal 39f and broken fromanother stationary switch element or contact 139 on supporting section125 of terminal 39e.

Another pair of means, such as pivot openings 141, 143 or the like forinstance, for pivotally receiving actuating arms 69, 71 are provided incasing 33 intersecting between wall 35d thereof and chamber 37, and theopenings include a pair of cross pivot or bearing bores 145, 147intersecting therewith and arranged generally adjacent casing wall 35d,respectively, as best seen in FIG. 2. A pair of means, such as pivotpins 149, 151 or the like for instance, for pivotally mounting actuatingarms 69, 71 in casing 33 are integrally provided on the actuating armsand are journaled or otherwise pivotally arranged in bearing bores 145,147 of openings 141, 143 in casing 33, respectively. Extensions or lowerend portions 89, 91 of actuating arms 69, 71 extend through openings141, 143 from wall 35d of casing 33 exteriorly thereof, and albeit notshown, it is contemplated that an overtravel device, such as a leafspring or the like for instance, may be associated with the extensionsof the actuating arms in order to compensate for overtravel ofcentrifugal mechanism 72 on rotatable assembly 55 upon the operation ofdynamoelectric machine 23 within the scope of the invention so as tomeet at least some of the objects thereof. The upper or opposite endportions of actuating arms 69, 71 extend into chamber 37 defining a pairof means, such as for instance abutments 153, 155 or the like, foroperating engagement with switch elements 127, 133 so as to effect themovement of the switch elements between the switching positions thereofin response to the pivotal movement of the actuating arms, respectively.A pair of resilient means, such as for instance springs 157, 159 or thelike, are biased between casing 33 and actuating arms 69, 71, and forpurposes of disclosure, springs 157, 159 are illustrated in theircompressed state showing the actuating arms pivoted about pivot pins149, 151 in response to an actuating force, indicated by the forcearrows AF in FIGS. 1, 3 and 4, transmitted to actuating arms 69, 71, asdiscussed in greater detail hereinafter. While pivot pins 149, 151 aredisclosed herein as being integral with actuating arms 69, 71 andpivotally arranged with bearing bores 145, 147 of casing 33, it iscontemplated that other means may be movably arranged in a differentmanner with the casing to effect the switching operations of switchelements 127, 133 within the scope of the invention so as to meet atleast some of the objects thereof.

With reference again to the drawings in general and again recapitulatingat least in part with respect to the foregoing, dynamoelectric machine23 has a stationary assembly 161 which includes core 53 having windingmeans or circuitry 163 thereon adapted for excitation and a plurality ofwinding means leads or lead ends 165 extending from the core toward astructural component, such as end frame 22 or the like for instance, ofthe stationary assembly (FIG. 1). Rotatable assembly 55 is rotatablyassociated with stationary assembly 161 in magnetic coupling relationwith core 53 so as to be rotatable from an at-rest position to apreselected rotational speed upon the excitation of winding means 163.Switch and terminal assembly 21 is mounted to end frame 22 of stationaryassembly 161 and includes chamber 37 therein with terminals 39 having atleast one electrical connector section, such as for instance thoseindicated at 103, 105, 107, 109, extending exteriorly of the switch andterminal assembly (FIGS. 1-4 and 6-8). It may be noted that electricalconnector sections 105 and 109 of terminals 39a, 39b, 39c, 39f, 39g and39a, 39e, respectively, are sized so as to be directly interconnectedtogether by crimping with winding means leads 165; however, for the sakeof drawing simplicity, only electrical connector sections 105 ofterminal 39c is shown directly crimped with one of the winding meansleads 165 in FIG. 4. Nevertheless, it is contemplated that means otherthan crimping, such as for instance quick disconnect fittings or thelike, may be employed to interconnect the aforementioned electricalconnector sections and winding means leads within the scope of theinvention so as to meet at least some of the objects thereof. If a moredetailed discussion is desired with respect to the crimping of windingmeans leads 165 directly to the electrical connector sections of theterminals, as described above, reference may be had to theaforementioned James L. King application filed concurrently herewith.Switch terminals 39a, 39h support movable switch means, such as switchelements 127, 133 for instance, operable generally for making with andbreaking from other switch means, such as stationary switch elements orcontacts 131 and 137, 139 supported on switch terminals 39d and 39e, 39fwithin switch and terminal assembly 21, respectively (FIGS. 3-5). A pairof means, such as for instance actuating arms 69, 71, are pivotallymovable in switch and terminal assembly 21 for controlling the operationof switch elements 127, 133 between the switching positions thereof, andthe controlling means or actuating arms include extension means 89, 91conjointly pivotally movable therewith and extending exteriorly of theswitch and terminal assembly generally adjacent opposite sides ofrotatable assembly 55 between core 53 and end frame 25 of stationaryassembly 161, respectively (FIGS. 1 and 10). Means, such as centrifugalmechanism 72 or the like for instance, is conjointly rotatable withrotatable assembly 55 and operable generally at least as the rotatableassembly attains its preselected rotational speed for effecting theconjoint pivotal movement of actuating arms 71, 69 and the operationthereby of switch elements 127, 133 from one of the switching positionsto the other of the switching positions thereof, respectively (FIGS. 1,5 and 10).

More particularly and with specific reference to FIG. 1, stationaryassembly 161 of dynamoelectric machine 23 comprises core or stator 53having a pair of generally opposite end faces 169, 171 which arerespectively intersected by a bore 173 extending generally axiallythrough the core. A plurality of generally radially disposed windingmeans accommodating slots 175 are also provided in core 53 intersectingwith both bore 173 and opposite end faces 169, 171 thereof,respectively. Winding means 163, such as a plurality of conductor turnsor coils thereof, is disposed in slots 175 having suitable insulationtherebetween, and the winding means has a pair of opposite, generallyannular groupings of end turns 177, 179 thereof disposed generally aboutbore 173 of core 53 adjacent opposite end faces 169, 171 thereof,respectively.

A plurality or set of beams 181 are associated or otherwise fixedlysecured to core 53 at least generally adjacent the outer peripheralsurface thereof, and if a more detailed discussion of the securement ofthe beams and core is desired, reference may be had to U.S. Pat. No.3,858,067 issued Dec. 31, 1974 to Charles W. Otto which is incorporatedherein by reference. Opposite end portions of beams 181 are secured bysuitable means, such as a plurality of welds 183 or the like forinstance, to end frame 22 and another end frame 185 opposite thereto soas to arrange the opposite end frames in opposed spaced relation withopposite end faces 169, 171 of core 53. If a more detailed discussion ofthe opposite end portions of beams 181 and the securement thereof to endframes 22, 185 is desired, reference may be had to the aforementionedU.S. Pat. No. 4,473,764 of Robert W. White. Further, while theparticular beams 181 and the securement thereof to end frames 22, 185are illustrated herein for purposes of disclosure, it is contemplatedthat other means secured in different manners to either the core and theopposite end frames may be employed in stationary assembly 161 withinthe scope of the ivention so as to meet at least some of the objectsthereof. While end frames 22, 185 are each formed of a similarelectrical conductive material, such as sheet steel or the like forinstance, as previously mentioned, and are similarly shaped, it iscontemplated that the end frames may be dissimilar within the scope ofthe invention so as to meet at least some of the objects thereof. A pairof means, such as generally cup-shaped containers 187, 189 or the likefor instance, are secured by suitable means, such as crimping forinstance, to end frames 22, 185 generally about central portions thereofso as to extend generally axially toward opposite end faces 169, 171 ofcore 53 for containing a pair of lubrication and bearing systems (notshown) adapted to lubricate and journal rotatable assembly 55,respectively. If a more detailed discussion of containers 187, 189, thesecurement thereof to end frames 22, 185, and the lubrication andbearing systems is desired, reference may be had to the commonlyassigned Charles W. Otto application Ser. No. 377,554 filed May 12, 1982(now U.S. Pat. No. 4,466,165 issued Aug. 21, 1984) which is incorporatedherein by reference.

Rotatable assembly 55 comprises a rotor 191 which is mounted to a shaft193 so as to be conjointly rotatable therewith. Rotor 191 is rotatablydisposed at least in part within bore 173 of core 53 with a generallyuniform air gap therebetween and is arranged in magnetic couplingrelation with the core upon the excitation of winding means 163.Opposite end portions of shaft 193 are associated in lubrication andjournaled relation with the lubrication and bearing systems supported bycontainers 187, 189 on opposite end frames 22, 185, as previouslymentioned, and the opposite end portions of the shaft extend through apair of generally central openings (not shown) provided therefor in theopposite end frames, respectively.

Centrifugal mechanism 72 is arranged on shaft 193 so as to be conjointlyrotatable therewith, and the centrifugal mechanism is spaced or locatedbetween rotor 191 and container 187 on end frame 22. Centrifugalmechanism 72 is provided with means, such as a hub portion 195 or thelike for instance, for mounting engagement about shaft 193 thereby tosecure the centrifugal mechanism for conjoint rotation with the shaft. Agenerally annular push collar 197 is disposed about the shaft so as tobe axially moveable with respect to mounting means or hub portion 195,and a generally radially extending, force transmitting face or surface199 is provided on the push collar facing toward container 187 on endframe 22 and actuating arms 69, 71 of switch and terminal assembly 21.As discussed in greater detail hereinafter, push collar 197 is generallyaxially movable with respect to shaft 193 from a protracted positionspaced adjacent container 187 and abutted with actuating arms 69, 71 ofswitch and terminal assembly 21 toward a retracted position in repsonseto the rotation of rotatable assembly 55 from the at-rest position tothe preselected rotational speed thereof. Resiliently urged means, suchas a pair of centrifugal weight members 201 with a pair of springs 203biased therebetween for instance, is associated with hub portion 195 andpush collar 197 is operable generally for exerting force AF urging thepush collar toward its protracted position with surface 199 thereof inactuating or force transmitting engagement with extensions 89, 91 onactuating arms 69, 71 of switch and terminal assembly 21. While springs203 are described herein as being interposed between weights 201, onlyone of the springs is shown in FIG. 1 for the sake of drawingsimplicity. With switch and terminal assembly 21 mounted in its assemblyposition to end frame 22, actuating arms 69, 71 of the switch andterminal assembly extend therefrom on opposite sides of shaft 193 so asto be axially disposed between container 187 on end frame 22 and surface199 of push collar 197 in the force transmitting engagement therewith,as previously mentioned. If a more detailed description of theconstruction and operation of centrifugal mechanism 167 is desired,reference may be had to U.S. Pat. No. 4,208,559 issued June 17, 1980 toSteven J. Gray which is incorporated herein by reference.

In FIG. 15, switch and terminal assembly 21 is utilized as a switch andelectrical circuit making unit arranged in an exemplary circuit incircuit controlling relation with winding means 163 of dynamoelectricmachine 23 which is shown, for example, as a single phase, multispeedinduction motor. In this illustrated exemplification, winding means 163of dynamoelectric machine comprises two run or main field windings 205,207 (e.g., four pole and six pole windings, respectively) selectivelyenergized to provide two different speeds of operation and a four polestart or auxiliary winding 209 connectable in parallel with run winding205 during starting conditions. Of course, these main and run windingsmay be arranged on core 53 of stationary assembly 161 of dynamoelectricmachine 23 (as best seen in FIG. 1) and interconnected in any suitablemanner. A pair of winding lead ends 165 of start winding 209 connect itacross electrical connector sections 109, 105 of terminals 39a, 39b,respectively. Main winding 207 is connected across electrical connectorsections 105, 109 of terminals 39c, 39e by a pair of winding lead ends165 of main winding 205, and main winding 205 is connected acrosselectrical connector sections 105 of terminals 39f, 39g by a pair ofwinding lead ends 165, respectively. An overload 211 is interposed inwinding lead 165 connecting main winding 205 with electrical connectorsection 105 of terminal 39g, and main windings 205, 207 areinterconnected at a common connection point 213.

A pair of leads 215, 217 are respectively interposed between electricalconnector sections 103, 107 of terminals 39f, 39h and a pair of terminalposts 219, 221 of a single pole double throw speed selector switch 223.Speed selector switch 223 has a movable switch arm 225 for selectivecircuit making engagement with its cooperating posts 219, 221, and theswitch arm is connected in circuit relation with a line terminal L1.Another line terminal L2 is connected by a lead 227 with electricalconnector section 103 of terminal 39g, and of course, line terminals L1,L2 define a power source. A double pole double throw reversing switch ofa type well known in the art is illustrated schematically at 229 forcontrolling the direction of current through start winding 209 and,consequently, the direction of rotation of dynamoelectric machine 23. Apair of leads 231, 233 connect reversing switch 229 in circuit withelectrical connector sections 103 of terminals 39b, 39c, and anotherlead 235 connects the reversing switch to electrical connector section107 of terminal 39d which is a dummy terminal. To complete thedescription of the exemplary circuit of FIG. 15, a lead 237 connectsreversing switch 229 with terminal post 219 of speed selector switch223, and a ground lead 239 connects electrical connector section 107 ofground terminal 39i to ground at 241. Albeit not shown for the purposeof drawing simplicity, it is contemplated that a multiple connectorassembly of a type well known to the art may be employed to interconnectleads 215, 217, 227, 231, 233, 235, 237 with respective electricalconnector sections of the terminals, as discussed hereinabove.

In the operation of dynamoelectric machine 23 assume that the componentsthereof are disposed in the positions shown in the drawings as describedhereinabove. To effect the operation of dynamoelectric machine 23 at itshigh speed, switch arm 225 of speed selector switch 223 may be engagedwith its cooperating post 219 thereby to connect four pole run winding205 across line terminals L1, L2 through leads 215, 227 and terminals39f, 39g. At the same time, start winding 209 is also energized throughreversing switch 229 which may be connected across line terminals L1, L2to effect current flow through lead 231, terminal 39b, switch element127 in engagement with contact 131 on terminal 39d in FIGS. 4 and 5, andleads 235, 237. In this manner, both start and run windings 205, 209 areenergized to effect the starting operation of dynamoelectric machine 23,and as the dynamoelectric machine comes up to its preselected speed,weight 201 of centrifugal mechanism 72 are centrifugally moved outwardlyagainst springs 203 effecting the axial movement of push collar 197 fromits protracted position to its retracted position (as shown in dottedoutline in FIG. 1). Upon this axial movement of ush collar 197 to itsretracted position, surface 199 of the push collar is disengaged fromactuating arms 69, 71 of switch and terminal assembly 21 thereby toremove actuating force AF from the actuating arms. Thus, the removal ofactuating force AF from actuating arms 69, 71 allows them to pivotsabout their pivot 149, 151 in response to the compressive forces ofsprings 157, 159 acting on the actuating arms, as illustrated in FIGS.2-4. The pivotal movement of actuating arm 69 effects the movement ofswitch element 127 toward its switching position disengaging contact 129on switch element 127 from contact 131 on terminal 39d, and the pivotalmovement of actuating arm 71 effects the movement of switch element 133toward its switching position disengaging double contact 135 on switchelement 133 from contact 137 on terminal 39f and making the doublecontact with contact 139 on terminal 39e. Of course, the breaking ofswitch elements 127, 133 from contacts 131, 137 on terminals 39d, 39f,respectively, interrupts the circuit across reversing switch 229 tostart winding 209 thereby to take it off the line, and dynamoelectricmachine 23 is thereafter energized by run winding 205.

In order to effect the starting and running operation of dynamoelectricmachine 23 at its low speed, switch arm 225 of speed selector switch 223may be moved into engagement with its cooperating terminal post 221thereby to connect run winding 205 across line terminals L1, L2 throughlead 217, terminal 39h, switch element 133 in making engagement withcontact 137 on terminal 39f, run winding 205, terminal 39g, and lead227. At the same time, start winding 209 is also energized throughreversing switch 229 which may be connected across line terminals L1, L2through the same circuitry as previously described hereinabove. In thismanner, both run and start windings 205, 209 are energized to effect thestarting operation of dynamoelectric machine 23, and as rotatableassembly 55 of the dynamoelectric machine comes up to its preselectedspeed, centrifugal mechanism 72 is operated to effect the pivotalmovement of actuating arms 69, 71 in switch and terminal assembly 21 inthe same manner as previously described hereinabove. Again, the pivotalmovement of actuating arm 69 effects the movement of switch element 127toward its switching position disengaged from contact 131 on terminal39d thereby to take run winding 209 off the line. Also the pivotalmovement of actuating arm 71 effects the movement of switch element 133toward its switching position breaking from contact 137 on terminal 39fso as to take run winding 207 off the line and making with contact 139on terminal 39e thereby to place six pole run winding 207 across theline so that dynamolectric machine 23 will run at its slow speed.Further, the pivotal movement of actuating arm 71 to effect the breakingof switch element 133 from contact 137 on terminal 39f acts to takereversing switch 229 off the line so long as run winding 207 remainsenergized to operate dynamoelectric machine 23 at its slower speed.

While switch and terminal assembly 21 is disclosed in conjunction with asingle phase, multispeed induction motor, it is to be understood thatsuch assembly may also be employed with other types of motors within thescope of the invention so as to meet at least some of the objectsthereof. Further, in some applications of switch and terminal assembly21, the switch means portion thereof including switch element 127 may beemployed to control an auxiliary circuit other than the windingcircuitry of dynamoelectric machine 23, as is well known in the art,within the scope of the invention so as to meet at least some of theobjects thereof.

An alternative switch and terminal assembly along with an alternativemethod of assembling such with end frame 22 in one form of the inventionis illustrated in FIGS. 16-20. Switch and terminal assembly 251 hasgenerally the same component parts functioning generally in the samemanner in dynamoelectric machine 23 as the previously described switchand terminal assembly 21 with the exceptions discussed hereinafter, andwhile switch and terminal assembly 251 meets at least one of the objectsset out above, it is believed that switch and terminal assembly 251 hasindigenous objects as will be in part apparent and in part pointed outin the following discussion.

Switch and terminal assembly 251 may be assembled or mounted to an endframe 22a of dynamoelectric machine 23 either when the end frame isdisassociated from the dynamoelectric machine or while the end frame issecured to beams 181 of the dynamoelectric machine (not shown) in thesame manner as the previously discussed securement of end frame 22 tothe beams. In switch and terminal assembly 251, the set of mountingmeans on casing 33 includes brackets 41, 43 and another hanger bracket253, as best seen in FIG. 16. Bracket 253 comprises a pair of generallyT-shaped flanges 255, 257 extending generally beyond wall 35a of thecasing. Flange 255 has one end thereof integrally connected with wall35a of casing 33, and cross flange 257 is integrally formed on theopposite end of flange 255 extending generally in parallel spaced apartrelation with the casing wall. Another pair of deformable or shearablesections 259, 261 are provided on a pair of opposite free end portions263, 265 of cross flange 257 and extend in directions away from theopposite free end portions generally toward wall 35a of casing 33. Itmay be noted that bracket 253 is disposed between brackets 41, 43 oncasing wall 35a of switch and terminal assembly 251 while also beinggenerally vertically spaced from brackets 41, 43 thereby to provide athree point mount for the switch and terminal assembly to ensuremounting stability, as discussed hereinafter.

End frame 22a has means, such as another pair of intersecting slots orapertures 267, 269 or the like for instance, having a generally T-shapedconfiguration and intersecting with opposite faces 27, 29 of the endframe for receiving bracket 253 on casing 33 of switch and terminalassembly 251 upon the assembly thereof with the end frame, asillustrated in FIG. 16. To effect the assembly of switch and terminalassembly 251 to end frame 22a, wall 35a of casing 33 is positioned atleast generally adjacent opposite face 27 of the end frame, and flanges73, 75 of brackets 41, 43 on the casing are aligned with slots 57, 59 inthe end frame while bracket 253 is inserted through slot 267 in the endframe, as illustrated in FIG. 17. Deformable sections 45, 47 and 259,261 are engaged or abutted against surface means 49, 50 and another pairof surface or surface means 271, 273 on end frame 22a at least adjacentthe intersection thereof with opposite face 29 of the end frame,respectively, as best seen in FIG. 18. Edges of slot 267 intersectingbetween opposite faces 27, 29 of end frame 22a comprise surface means,273, respectively. While the association of brackets 41, 43 and oppositeend portions 263, 265 of flange 257 of bracket 253 with end frame 22aare identical, only the association of bracket 43 and opposite endportion 263 of bracket 253 are shown in FIGS. 18-20 for the sake ofdrawing simplicity. The assembly force F may then be applied onto switchand terminal assembly 251 in the direction generally perpendicular toperipheral edge 31 of end frame 22a, and in response to the applicationof the assembly force F on the switch and terminal assembly, flanges 73,75 on casing 33 are moved into slots 57, 59 in the end frame whileflange 255 is moved into slot 269 in the end frame, respectively. Duringthis movement of switch and terminal assembly 251 by the applied forceF, at least a portion of deformable sections 45, 47 and 259, 261 aresheared or otherwise displaced against surface means 49, 50 and 271, 273generally at the intersection thereof with opposite face 29 of end frame22a; however, while shearing of the deformable sections is disclosedherein, it is contemplated that such deformable sections may be onlydeformed when so forced into engagement with the surface means of theend frame within the scope of the invention so as to meet at least someof the objects thereof. Upon the shearing of a portion of deformablesections 45, 47 and 259, 261 therefrom, as discussed above, theremaining portions of the deformable sections on free end portions 77,79 and 263, 265 of casing flanges 73, 75 and 257 are passed intoreleasable gripping engagement with opposite face 29 on end frame 22agenerally adjacent slots 57, 59 and 269 thereof, and flanges 73, 75 and259 are disposed in the assembly positions within slots 57, 59 and 269in the end frame, respectively, as best seen in FIG. 20. It may be notedthat in the assembly positions thereof, casing flanges 73, 75, 255 maybe engaged with the bottoms of slots 57, 59, 269 in end frame 22a or maybe spaced adjacent the bottoms of the slots, respectively, within thescope of the invention so as to meet at least some of the objectsthereof.

As shown in FIGS. 16 and 20, a ground strap 275 is connected with groundterminal 39i of switch and terminal assembly 251 extending therefrom inpart in overlaying relation with wall 35a of casing 33 at least adjacentopposite face 29 of end frame 22a for interconnection in ground circuitengagement therewith. When switch and terminal assembly 251 is assembledto end frame 22a, as discussed above, a pair of openings 277, 279 inground strap 275 and end frame 22a are arranged generally in alignmentwith each other, and a metallic ground device, such as a self-tappingmachine screw 281 or the like for instance, is extended into the alignedopenings 277, 279 into ground strap 275 and end frame 22a, respectively.While a recess 283 is provided in wall 35a on casing 33 of switch andterminal assembly 251 to accommodate or receive a part of ground strap275, as best seen in FIG. 16, it is contemplated that such recess may beomitted so that such ground strap part is disposed in overlayingrelation with casing wall 35a between it and opposite face 29 of the endframe, as illustrated in FIG. 16A, within the scope of the invention soas to meet at least some of the objects thereof. Furthermore, whileground strap 275 is provided with the shape or configuration providedwith the shape or configuration illustrated in FIGS. 16 and 16A, it isalso contemplated that other ground straps having different shapes, suchas illustrated in dotted outline at 285 in FIG. 16 for instance, may beutilized within the scope of the invention so as to meet at least someof the objects thereof.

From the foregoing, it is believed that novel methods of assembling aswitch and terminal assembly to an end frame for a dynamoelectricmachine have been provided meeting the objects and advantageous featuresset out hereinbefore, as well as others, and it is contemplated thatchanges in the precise arrangements, shapes, details and connections ofsuch switch and terminal assembly and dynamoelectric machine, as well asthe precise order of the steps of the assembling method, may be made bythose having ordinary skill in the art without departing from the spiritof the invention or the scope of the invention, as set out in the claimswhich follow.

What we claim as new and desire to secure by Letters Patent of theUnited States is:
 1. A method of assembling a switch and terminalassembly to a dynamoelectric machine having a core therein and spacedfrom at least one end frame of the dynamoelectric machine and with arotatable assembly extending at least in part through the core and theat least one end frame, the at least one end frame being formed of anelectrical conductive metallic material and including a pair of oppositefaces with a peripheral edge intersecting therebetween, at least a pairof slots in the at least one end frame intersecting with the oppositefaces and the peripheral edge thereof, respectively, and a first openingintersecting with the opposite faces and spaced from the peripheral edgeso as to be arranged generally between the slots, the switch andterminal assembly including a casing having a plurality of wall meansfor defining at least one switch means accommodating chamber within thecasing, a second opening extending at least in part through the casingbetween a pair of opposite wall means thereof so as to intersect with atleast one of the opposite wall means and being isolated from the atleast one switch means accommodating chamber, a plurality of terminalsdisposed in the casing along a third one of the wall means thereofinterposed between the opposite wall means, one of the terminals being aground terminal having a ground strap extending in overlaying relationwith the one opposite wall means with a third opening through the groundstrap being arranged generally in alignment with the second opening inthe casing, a pair of arms respectively pivotally arranged in the casingand extending exteriorly of the casing through a fourth one of the wallmeans thereof generally opposite the third one wall means and interposedbetween the opposite wall means of the casing, a pair of flanges on thecasing extending generally away from the one opposite wall means andhaving a pair of end portions arranged generally in parallel relationwith the one opposite wall means with each end portion having adeformable section extending in a direction generally toward the oneopposite wall means, respectively, the method comprising the stepsof:inserting the casing at least in part between one of the oppositefaces of the at least one end frame and the core of the dynamoelectricmachine; disposing the arms extending from the fourth one wall means ofthe casing on opposite side portions of the rotatable assembly of thedynamoelectric machine; positioning the one opposite wall means of thecasing at least generally adjacent the one opposite face of the at leastone end frame with the ground strap of the ground terminal interposedtherebetween; aligning the flanges on the casing with the slots in theat least one end frame and engaging the deformable sections on the endportions of the flanges with the peripheral edge of the at least one endframe at least adjacent the intersection thereof with the other of theopposite faces of the at least one end frame; exerting a force on theswitch and terminal assembly in a direction generally perpendicular tothe peripheral edge of the at least one end frame; moving the flanges onthe casing into the slots in the at least one end frame in response tothe force exerted on the switch and terminal assembly, respectively;shearing at least a portion of the deformable sections therefrom againstthe peripheral edge generally at the intersection thereof with the otheropposite face of the at least one end frame at least generally as theflanges on the casing are moved into the slots in the at least one endframe, respectively; passing the remaining portions of the deformablesections on the end portions of the flanges into releasable grippingengagement with the other opposite face of the at least one end framegenerally adjacent the slots thereof and disposing the flanges on thecasing in the slots in the at least one end frame, respectively;aligning the second opening in the casing and the third opening in theground strap generally with the first opening through the at least oneend frame at least generally as the flanges on the casing are disposedin the slots in the at least one end frame; and extending a grounddevice into the generally aligned first, second and third openings intogrounding relation with both the ground strap and the other oppositeface of the at least one end frame and into displacement retainingengagement with the casing within at least a part of the second opening.2. A method of assembling a switch and terminal assembly to an end framefor a dynamoelectric machine with the end frame being formed of anelectrical conductive material and including a pair of opposite faces, aperipheral edge intersecting between the opposite faces, a set of slotsextending through the end frame between the opposite faces of the endframe, and a set of surface means on the end frame for disposition atleast adjacent the slots, respectively, the switch and terminal assemblyincluding a casing having a plurality of wall means for defining atleast one switch means accommodating chamber within the casing, aplurality of terminals associated with the casing and extending alongone of the wall means thereof, a set of hanger brackets integral withthe casing and extending beyond another of the wall means thereofgenerally adjacent the one wall means and with the hanger bracketshaving a set of deformable portions extending therefrom generally in thedirection of the another wall means of the casing, respectively, themethod comprising the steps of:positioning the another wall means of thecasing at least adjacent one of the opposite faces of the end frame andextending the hanger brackets across the opposite faces of the end frameat least adjacent the slots; moving at least one of the switch andterminal assembly and the end frame and shearing at least a part of thedeformable portions from the hanger brackets against the surface meanson the end frame generally at the intersection of the surface means withthe other of the opposite faces of the end frame, respectively; andpassing the remaining part of the deformable portions on the hangerbrackets into releasable gripping engagement with the other oppositeface of the end frame and arranging the hanger brackets within the slotsin the end frame while maintaining the another wall means on the casingassociated at least adjacent the one opposite face of the end frame,respectively.
 3. The method as set forth in claim 2 wherein one of theterminals of the switch and terminal assembly is a ground terminalhaving a ground strap associated therewith, and wherein the methodcomprises the additional step of interconnecting the ground strap inground circuit relation with the end frame.
 4. The method as set forthin claim 3 wherein at least a part of the ground strap extends along theanother wall means on the casing of the switch and terminal assembly andwherein the positioning and extending step includes capturing the atleast part of the ground strap at least adjacent the one opposite faceof the end frame.
 5. The method as set forth in claim 3 wherein theground strap and the end frame have a pair of openings therein andwherein the interconnecting step includes aligning at least in part theopenings in the ground strap and end frame and inserting a groundingdevice through the openings into the ground circuit relation with theground strap and the end frame, respectively.
 6. The method as set forthin claim 5 wherein the casing has a third opening therein extending atleast in part between the another wall means and a third one of the wallmeans of the casing generally opposite the another wall means andwherein the aligning and inserting step includes receiving a part of theground device in the third opening upon the alignment thereof at leastin part with the openings in the ground strap and the end frame.
 7. Themethod as set forth in claim 2 wherein two slots of the slot setintersect with the peripheral edge of the end frame and two surfacemeans of the surface means set are disposed on the peripheral edge ofthe end frame and wherein the positioning and extending step includesaligning two of the hanger brackets of the hanger bracket set with thetwo slots and inserting another one of the hanger brackets of the hangerbracket set through another one of the slots of the slot set in the oneend frame, respectively.
 8. A method of assembling a switch and terminalassembly with an end frame for a dynamoelectric machine, the end frameincluding a pair of generally opposite faces, and the switch andterminal assembly including a casing having at least one switch elementaccommodating chamber therein, a plurality of terminals associated withthe casing with at least some of the terminals supporting a switchelement within the at least one switch element accommodating chamber,and a set of means on the casing and extending therebeyond for mountingin engagement with the end frame, respectively, the method comprisingthe steps of:associating a part of the casing in engagement with one ofthe opposite faces on the end frame and extending the mounting means onthe casing generally across the opposite faces on the end frame,respectively; applying a force on at least one of the switch andterminal assembly and the end frame and moving thereby the switch andterminal assembly toward an assembly position on the end frame; andshearing sections from the mounting means against the end frame andpassing the sheared mounting means into gripping engagement with theother of the opposite faces on the end frame while maintaining thecasing part in its engagement with the one opposite face on the endframe in response to the applying and moving step, respectively.
 9. Themethod as set forth in claim 8 wherein the end frame includes a set ofslot means intersecting with the opposite faces on the end frame, andwherein the method further comprises the preliminary step of placing thecasing at least generally adjacent the one opposite face on the endframe and arranging the mounting means on the casing so as to extendgenerally in alignment with respect to the slot means in the end frame,respectively.
 10. The method as set forth in claim 9 wherein theassociating and disposing step includes inserting at least one of themounting means through at least one of the slot means and disposingthereby the section of the at least one mounting means at least adjacentthe other opposite face of the end frame.
 11. The method as set forth inclaim 10 wherein the end frame further includes a set of surfacesassociated with the slot means, and wherein the shearing and passingstep includes abutting the sections of the mounting means against thesurfaces and severing the sections from the mounting means with themounting means being disposed in part within the slot means at leastwhen the switch and terminal assembly is in its assembly position,respectively.
 12. The method as set forth in claim 8 wherein the endframe further includes a set of surface means intersecting between theopposite faces of the end frame for association with the sections of themounting means, and wherein the shearing and passing step includesabutting the sections of the mounting means with the surface means atleast adjacent the intersections thereof with the other opposite face ofthe end frame and severing the sections from the mounting means,respectively.
 13. The method as set forth in claim 8 further comprisingthe additional step of grounding one of the terminals of the switch andterminal assembly to the end frame.
 14. The method as set forth in claim13 wherein the one terminal has a ground strap arranged at least in partin overlaying relation with the casing part, and wherein the groundingstep includes capturing the at least part of the ground strap betweenthe casing part and the one opposite face of the end frame in groundcircuit relation therewith.
 15. The method as set forth in claim 13wherein one of the terminals has a ground strap arranged at least inpart in overlaying relation with the casing part and each of the groundstrap, the end frame and the casing has an opening therein with theopenings being generally in alignment when the switch and terminalassembly is in its assembly position, and wherein the grounding stepincludes extending a ground device into the openings into ground circuitrelation with the ground strap and the end frame and into retainingengagement with the casing within at least a part of the openingtherein, respectively.
 16. The method as set forth in claim 13 whereinone of the terminals has a ground strap with a distal free end portion,and wherein the grounding step includes arranging the distal free endportion in overlaying relation with the one opposite face of the endframe and securing the distal free end portion in ground circuitrelation with the end frame.
 17. The method as set forth in claim 16wherein each of the distal free end portion and the end frame has anopening therein with the openings being generally in alignment with eachother when the switch and terminal assembly is in its assembly position,and wherein the arranging and securing step includes receiving a grounddevice in the openings and in the ground circuit relation with thedistal free end portion and the end frame, respectively.
 18. The methodas set forth in claim 8 further comprising the additional step ofassociating a separate ground terminal with the casing and a distal freeend of a ground strap on the separate ground terminal with the end frameand securing the distal free end of the ground strap in ground circuitrelation with the end frame.
 19. A method of assembling a switch andterminal assembly with an end frame for a dynamoelectric machine, theend frame including a pair of generally opposite faces, and the switchand terminal assembly including a casing having a plurality of wallmeans for defining at least one switch element accommodating chambertherein, a plurality of terminals associated with at least one of thewall means of the casing with at least some of the terminals supportinga switch element within the at least one switch element accommodatingchamber, and a set of means on the casing extending beyond another ofthe wall means thereof for mounting the switch and terminal assemblywith the end frame, respectively, the method comprising the stepsof:engaging at least a part of the another wall means on the casing withone of the opposite faces of the end frame and disposing the mountingmeans on the casing so as to extend at least in part beyond the other ofthe opposite faces of the end frame, respectively; and moving the switchand terminal assembly toward an assembly position on the end frame whilemaintaining the at least part of the another wall means on the casingengaged with the one opposite face of the end frame and shearingsections of the mounting means therefrom against the end frame upon themovement of the switch and terminal assembly toward the assemblyposition thereof, respectively.
 20. The method as set forth in claim 19further comprising the additional step of passing the sheared mountingmeans into gripping engagement with the other of the opposite faces ofthe end frame, respectively.
 21. The method as set forth in claim 19wherein the end frame includes a set of surfaces intersecting betweenthe opposite faces of the end frame, and wherein the moving and shearingstep includes urging the sections of the mounting means against thesurfaces and severing thereby the section from the mounting means,respectively.
 22. The method as set forth in claim 19 wherein the movingand shearing step includes applying a force onto at least one of theswitch and terminal assembly and the end frame.
 23. The method as setforth in claim 19 wherein one of the terminals includes a ground strap,and wherein the method further comprises the additional step of securingthe ground strap in ground circuit relation with the end frame.
 24. Themethod as set forth in claim 19 further comprising the additional stepof associating a separate ground terminal with the casing and groundingmeans for the separate ground terminal with the end frame and securingthe grounding means in ground circuit relation with the end frame.
 25. Amethod of assembling a switch and terminal assembly with an end framefor a dynamoelectric machine, the end frame including a pair ofgenerally opposite faces, a pair of interconnecting slots in the endframe intersecting with the opposite faces thereof and defining a pairof spaced apart edges on the end frame, respectively, and the switch andterminal assembly including a casing having a plurality of wall meansfor defining at least one switch element accommodating chamber withinthe casing, a plurality of terminals associated with at least one of thewall means of the casing with at least some of the terminals supportingat least one switch element within the at least one switch elementaccommodating chamber, a first flange on another of the wall means ofthe casing and extending therebeyond, a cross-flange on the first flangespaced from the another wall means, and a plurality of deformablesections on the cross-flange arranged generally in facing relation withthe another wall means of the casing, the method comprising the stepsof:arranging at least a part of the another wall means of the casingadjacent one of the opposite faces of the end frame and aligning thefirst flange and the cross-flange with one of the interconnected slotsin the end frame; moving the switch and terminal assembly toward the oneopposite face of the end frame; abutting the at least part of theanother wall means with the one opposite face of the end frame andinserting the first flange and the cross-flange at least in part throughthe one interconnected slot in the end frame in response to the movingstep; extending the cross-flange at least in part beyond the other ofthe opposite faces of the end frame during the abutting and insertingstep; applying a force on at least one of the switch and terminalassembly and the end frame and moving thereby the switch and terminalassembly toward an assembly position therefor on the end frame; abuttingthe deformable sections on the cross-flange with at least a part of thespaced apart edges on the end frame and shearing a part of thedeformable sections therefrom in response to the applying and movingstep, respectively; gripping the remaining part of the sheareddeformable sections on the cross-flange in engagement with the otheropposite face of the end frame, respectively, and maintaining the atleast part of the another wall means of the casing in the abutmentthereof with the one opposite face of the end frame at least when theswitch and terminal assembly is in the assembly position thereof; andmoving the first flange from the one interconnected slot at least inpart into the other of the interconnected slots and extending the firstflange through the other interconnected slot during the gripping andmaintaining step.
 26. A method of assembling a switch and terminalassembly with an end frame for a dynamoelectric machine, the switch andterminal assembly including a casing having a plurality of wall meansfor defining at least one switch element accommodating chamber withinthe casing, a plurality of terminals associated with at least one wallof the casing with at least some of the terminals supporting a switchelement within the at least one switch element accommodating chamber,respectively, at least one means on the casing extending beyond anotherof the wall means thereof for mounting in engagement with the end frame,and at least one deformable section on the at least one mounting means,and the end frame including a pair of generally opposite faces, and atleast one slot means intersecting with the opposite faces for definingat least one surface on the end frame, the method comprising the stepsof:abutting at least a part of the another wall means on the casing withone of the opposite faces of the end frame and inserting the at leastone mounting means through the at least one slot means in the end frame;disposing a part of the at least one deformable section on the at leastone mounting means at least adjacent the other of the opposite faces ofthe end frame and the at least one surface thereon in response to theabutting and inserting step; and engaging the part of the at least onedeformable section on the at least one mounting means with the at leastone surface on the end frame and shearing thereby the part of the atleast one deformable section therefrom.
 27. A method of assembling aswitch and terminal assembly with an end frame for a dynamoelectricmachine, the switch and terminal including a casing, at least one meanson the casing and extending therefrom for mounting in engagement withthe end frame, and at least one deformable section on the at least onemounting means, and the end frame including a pair of generally oppositefaces, at least one slot means interposed between the opposite faces forreceiving the at least one mounting means, the method comprising thesteps of:placing a part of the casing in engagement with one of theopposite faces of the end frame and extending the at least one mountingmeans through the at least one slot means; applying a force on at leastone of the switch and terminal assembly and the end frame and movingthereby the switch and terminal assembly toward an assembly position onthe end frame; and engaging the at least one deformable section on theat least one mounting means with the at least one slot means in the endframe at least adjacent the other of the opposite faces thereof andshearing thereby a part of the at least one deformable section therefromin response to the applying and moving step.
 28. The method as set forthin claim 27 further comprising the additional step of passing theremaining part of the at least one deformable means into grippingengagement with the other opposite face of the end frame and maintainingthe casing part in engagement with the one opposite face of the endframe at least when the switch and terminal assembly is in the assemblyposition thereof.
 29. The method as set forth in claim 27 furthercomprising the additional step of grounding one of the terminals withthe end frame.